Expert optimization solutions
A complete set of solutions covering complete functions of warehouse management, communication solutions, 
handheld devices and integrated middleware

Scheme description

Nanjing Kaisheng intelligent expert optimization control system (kisen-e0)), aiming at the complex and changeable characteristics of cement process, combines model predictive control technology, fuzzy logic control technology, neural network control technology, clustering technology and other advanced control technologies in the industry, which can effectively improve the safety, stability and efficiency of cement production equipment.

Control scheme

Pipe mill load control
Rolling mill material flow valve control
Grinding aid dosing control
Optimal controller
Weight control of roller press steady flow bin
Cement mill
Optimal control of clinker firing
System storm optimal control
Kiln stable feeding control
Optimal control of clinker cooling
Out of stock optimal control
Optimal control of grinding system
Finished product quality control
System storm optimal control
Work current control
Outlet temperature of powder concentrator
Total feed controller
Speed control of powder concentrator
Kiln tail sub meter speed control
Sewage intelligent control
Active power intelligent regulation
Intelligent control of vacuum regulation
Reactive power intelligent regulation
Intelligent grid connection

Firing system

Grinding system

Raw mill roller 
press grinding
Waste heat power 
generation

Online data optimization scheme (RTO)

The online data optimization scheme combines the relevant knowledge of cement production process and a intelligence, provides various functions such as data analysis and preprocessing, soft measurement, working condition identification and control model parameter estimation, and endows cement production with the excellent ability of high efficiency, high quality and low energy consumption.

Network architecture

     The system can adopt a flexible centralized + decentralized 
deployment mode. Each basic service can be directly deployed 
on the same server. If the machine is rich, it can also be deployed 
separately according to actual needs.

Service process

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5

Automatic input and 
stable production
On site optimization 
and commissioning
Hardware installation 
and system deployment
Customize the overall 
optimization 
scheme and objectives
Factory survey

Investment benefit

After APC is put into operation, APC 
controller is put into operation 
automatically on average
The time ratio shall not be less than 95%,
Realize the automatic coordinated 
control of kiln system and grinding system
Automatic adjustment of load change;

Increase investment rate

Eliminate the operation deviation 
caused by shift handover;
Reduce the fluctuation of key 
process parameters and improve 
system operation
Stability and safety of;

Improve the quality of life

Optimize the process control index, improve 
the unit capacity and reduce the unit energy 
consumption of the unit

Optimize energy saving

The multi model fusion algorithm can take 
into account the working condition drift 
caused by complex production factors and 
improve the quality prediction effect of c
ement products

Improve prediction effect

Customer presentation

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